Automatic Capsule Filling Machine, NJP Series

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Max. output: 800 - 7500pcs/min
Capsule size: 00# - 5# and safety capsule A-E

NJP series automatic capsule filling machine is an intermittent motion encapsulator that doses and fills powder or other solids at multiple tamping stations. It can complete the entire capsule filling process automatically, including empty capsule feeding, separating, drug filling, capsule closing, defective capsule rejecting and finished capsule discharging.

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This series automatic capsule fillers can fill three different types of drugs, therefore allowing pharmaceutical and supplement manufacturers to fill sustained-release dosage forms, controlled-release dosage forms and tablets in a single capsule, which is made as per GMP standard.

• Compact structure, low energy consumption, quick tooling changeover, easy to use, and simple to clean;
• All standardized parts are interchangeable, making tooling changing easier, quicker and more accurate;
• High-precision indexing system ensures minimal vibration, low noise level below 75dB, and a dosing tolerance of less than 3%;
• Capsule loading rate can achieve above 99.9%;
• The machine body is constructed with 45# steel to ensure robust structure without deformation, and all parts in contact with medical powder are made of high-grade 304 and 316L stainless steel;
• The capsule filler can be configured with powder collection unit, enabling 85%-90% of waste medical powder to be directly recycled thereby greatly lowering production cost for pharmaceutical companies;
Alarm system will be activated with buzzing to warn the operator when the hopper is out of powder, and the machine automatically stops when lacking of empty capsules;
Sealing plate is placed at the bottom of the dosing disc, helping eliminate powder leakage and the damage to the surface of the dosing disc; and baffle plates are provided surrounding the dosing disc to efficiently recycle and reuse the waste powder generated during the operation, while reducing the dust on working table;
Cam with larger size is adopted to accommodate operating pressure required for manufacturing various medicines, and the work surface of the cam is subjected to PIP nitriding treatment to enhance the surface hardness, thus providing long service life and reliable operation performance;
Tamping pins can be manually adjusted via a fine-adjusting mechanism, allowing for easy dismantling and cleaning; the bottom plate is made of imported aviation aluminum and treated by passivation to offer anti-static and non-stick properties, as well as easy to clean;
Powder scraper is utilized for scraping off excess powder, enhancing dose consistency and ensuring the filling accuracy at each tamping station;
The human-machine interface adopts Siemens HMI software, achieving automatic monitoring, failure diagnosis, alarming and machine stopping to allow the operator to solve issues like shortage of powder or empty capsules;
All electrical components are from world's renowned brands such as Siemens and Omron to ensure the reliable operation of the capsule filling machine;

• Model Selection
• Compare

• Model:
  NJP1200
• Capacity: Max. 1200 pcs./min
• Size of capsule: 00#-5#, Safety Capsule A-E
• Overall dimensions: 1030x930x1934(+250)mm
• Weight: 1200Kg
• Power: 6.08kW
• Dust collector: 210m³/h
• Segment bores: 9 bores

• Model:
  NJP2000
• Capacity: Max. 2000 pcs./min
• Size of capsule: 00#-5#, Safety Capsule A-E
• Overall dimensions: 1050x940x1960(+250)mm
• Weight: 1250Kg
• Power: 6.58kW
• Dust collector: 210m³/h
• Segment bores: 15 bores

• Model:
  NJP3000
• Capacity: Max. 3000 pcs./min
• Size of capsule: 00#-5#, Safety Capsule A-E
• Overall dimensions: 1210x1240x2150(+250)mm
• Weight: 1950Kg
• Power: 9.5kW
• Dust collector: 230m³/h
• Segment bores: 21 bores

• Model:
  NJP3200
• Capacity: Max. 3200 pcs./min
• Size of capsule: 00#-5#, Safety Capsule A-E
• Overall dimensions: 1485x1260x2100(+250)mm
• Weight: 2300Kg
• Power: 9.5kW
• Dust collector: 230m³/h
• Segment bores: 23 bores

• Model:
  NJP4500
• Capacity: Max. 4500 pcs./min
• Size of capsule: 00#-5#, Safety Capsule A-E
• Overall dimensions: 1580x1290x2170(+250)mm
• Weight: 2800Kg
• Power: 10.8kW
• Dust collector: 230m³/h
• Segment bores: 32 bores

• Model:
  NJP5200
• Capacity: Max. 5200pcs./min
• Size of capsule: 00#-5#, Safety Capsule A-E
• Overall dimensions: 1580x1290x2170(+250)mm
• Weight: 3000Kg
• Power: 11.8kW
• Dust collector: 250m³/h
• Segment bores: 38 bores

• Model:
  NJP7500
• Capacity: Max. 7500 pcs./min
• Size of capsule: 00#-5#, Safety Capsule A-E
• Overall dimensions: 1800x1410x2200(+300)mm
• Weight: 3000Kg
• Power: 13kW
• Dust collector: 270m³/h
• Segment bores: 54 bores

Model	Capacity	Size of capsule	Overall dimensions	Weight	Power	Dust collector	Segment bores
NJP1200	Max. 1200 pcs./min	00#-5#, Safety Capsule A-E	1030x930x1934(+250)mm	1200Kg	6.08kW	210m3/h	9 bores
NJP2000	Max. 2000 pcs./min	00#-5#, Safety Capsule A-E	1050x940x1960(+250)mm	1250Kg	6.58kW	210m3/h	15 bores
NJP3000	Max. 3000 pcs./min	00#-5#, Safety Capsule A-E	1210x1240x2150(+250)mm	1950Kg	9.5kW	230m3/h	21 bores
NJP3200	Max. 3200 pcs./min	00#-5#, Safety Capsule A-E	1485x1260x2100(+250)mm	2300Kg	9.5kW	230m3/h	23 bores
NJP4500	Max. 4500 pcs./min	00#-5#, Safety Capsule A-E	1580x1290x2170(+250)mm	2800Kg	10.8kW	230m3/h	32 bores
NJP5200	Max. 5200pcs./min	00#-5#, Safety Capsule A-E	1580x1290x2170(+250)mm	3000Kg	11.8kW	250m3/h	38 bores
NJP7500	Max. 7500 pcs./min	00#-5#, Safety Capsule A-E	1800x1410x2200(+300)mm	3000Kg	13kW	270m3/h	54 bores